Peak season is nearly here!
As the peak season approaches, ensuring that your automation and conveyor systems are operating at maximum efficiency is critical. Downtime or inefficiency during the busiest time of year can lead to disruptions, delays, and ultimately, a loss of revenue. At CSL Automation, we understand the importance of having a well-maintained system, and we’re here to help you prepare.
Here are 10 key checks and fixes you should focus on to ensure your systems are ready for peak season:
1 – Check for worn or missing roller bands
Over time, roller bands can wear down or even snap, leading to reduced efficiency or even failure of your conveyor systems. Regularly inspecting all rollers to ensure bands are intact and not worn is crucial to keeping your system running smoothly.
2 – Clear debris from conveyors
Debris buildup can cause conveyors to malfunction, leading to breakdowns and costly downtime. Make it a priority to regularly clear any debris from your conveyor systems, particularly from belts, rollers, and other moving components.
3 – Remove stuck labels
Labels often get stuck to conveyor belts, rollers, or slats on spiral conveyors. These can interfere with the smooth operation of the system and, if left unaddressed, could lead to mechanical damage. Ensure that labels and other foreign objects are removed frequently.
4 – Maintain stock of key spare parts
Having the right spare parts on hand is essential to avoid long periods of downtime in the event of a breakdown. Make sure you stock key spare parts such as belts, rollers, motors, and sensors, to ensure you can quickly address any issues that arise during peak season. Be aware that certain parts can take several weeks to arrive.
5 – Check for wear on belts and rollers
Belts and rollers endure a lot of stress, especially during peak periods. Check for signs of wear, fraying, or other damage that could affect performance. Replacing these parts before they fail will save you from unexpected breakdowns.
6 – Lubricate moving parts
Ensure that all moving parts such as bearings, gears, and motors are properly lubricated. Poor lubrication can cause parts to seize up, leading to system failures and unplanned downtime.
7 – Inspect electrical systems
Faulty electrical systems can cause intermittent issues or complete system shutdowns. Inspect wiring, connections, and sensors to ensure everything is in working order before peak season begins.
8 – Upgrade automation technologies
Consider implementing new automation technologies, such as sensors for real-time condition monitoring, predictive maintenance tools, or energy-efficient motors. These upgrades can help improve system reliability and reduce energy costs.
9 – Test backup power systems
Backup power systems are crucial in ensuring uninterrupted operations during power outages or surges. Test and maintain any backup power supplies to ensure they are ready to take over if needed.
10 – Schedule your pre-peak service
The best way to ensure your systems are prepared for peak season is by scheduling a comprehensive service with CSL Automation. Our experienced engineers will perform a thorough inspection, identify any potential issues, and provide the necessary maintenance to ensure your systems are running at peak efficiency.
Get ready for peak season with CSL Automation
At CSL Automation, we specialise in the design, installation, servicing, and maintenance of conveyor and automation systems. Our expert team is ready to help you prepare for the busy season ahead. Contact us on 01283 55 22 55, or email [email protected]