As the post-peak season approaches imminently, it’s crucial to ensure that your automation and conveyor systems are in top shape to continue delivering the efficiency your operations need well into next year. The intense demands of peak season can take a toll on system components, leading to potential wear, reduced performance, or unexpected breakdowns if left unaddressed. A thorough post-peak season health check is essential to keep your systems running smoothly and prepare for upcoming demands.
Here’s how CSL Automation’s health check service can help keep your systems at their best, plus a checklist of key areas to focus on:
- Inspect for worn or missing roller bands
After handling peak season volumes, roller bands may show signs of wear or damage. These are essential for conveyor efficiency, so it’s important to inspect and replace any worn or missing bands to prevent disruptions.
- Clear debris from conveyors
During peak season, debris can accumulate on belts, rollers, and other moving parts. Left unchecked, this buildup can cause performance issues or even damage components. A post-peak health check includes thoroughly clearing out any debris to avoid unnecessary downtime.
- Remove stuck labels and foreign objects
Labels, parcel tape and other small objects can easily stick to belts, rollers and sensors, especially under high-volume demands. These can interfere with the system’s smooth operation and risk causing mechanical damage. We’ll ensure that all labels and foreign objects are promptly removed from critical areas.
- Maintain stock of key spare parts
Having a backup stock of essential spare parts, like bands, drive cards, rollers, motors, and sensors, is critical for avoiding long downtime if a breakdown does occur. As part of your post-peak plan, make sure these parts are in stock to keep your systems operating smoothly.
- Examine belts and rollers for wear
Peak season pushes belts and rollers to their limits, making it vital to check for wear, fraying, or other signs of damage. Replacing these parts now can help prevent unexpected failures and ensure your systems stay reliable.
- Lubricate moving parts
Proper lubrication of gears, bearings, and motors is essential for smooth operation. A post-peak health check from CSL Automation will ensure that all moving parts are well-lubricated to reduce friction, prevent overheating, and extend component life.
- Inspect electrical systems
Post-peak season is an ideal time to examine wiring, connections, and sensors to identify any electrical issues that may have developed. Ensuring your electrical systems are sound will reduce the risk of intermittent faults or system shutdowns.
- Assess and upgrade automation technologies
Using the latest automation technologies can significantly improve reliability and efficiency. Consider implementing real-time condition monitoring and predictive maintenance tools, these upgrades monitor wear on key parts and notify you when this need changing before they fail.
- Test backup power systems
Backup power systems are essential for maintaining operations during unexpected power interruptions. Testing your backup systems as part of a post-peak health check can help ensure your systems stay online no matter what.
- Schedule your post-peak service
Keep your systems running with CSL Automation
At CSL Automation, we understand how important it is for your conveyor and automation systems to perform consistently year-round. Our team specialises in the design, installation, servicing, and maintenance of these systems, and we’re here to help you prepare for a productive year ahead.
Don’t let post-peak wear and tear impact your operations. Contact us today at 01283 55 22 55 or email us at [email protected] to schedule your post-peak health check. Let CSL Automation help you keep your systems running smoothly, so you can focus on your business with confidence.