Warehouse Mezzanines, Goods Lifts & Pallet Racking Systems

Optimise Your Warehouse Space with Mezzanine Flooring

Mezzanine floors are an effective way to maximise your warehouse space without moving to larger premises. We can create a design that integrates storage, elevators, conveyors, automation, or pallet-racking solutions tailored to your business’s needs.

Warehouse Mezzanine Solutions

A well-designed mezzanine floor can significantly enhance your processes, from goods in, storage, order picking, dispatch sortation, multi-floor product movements, and packing. Our expert team will design your mezzanine solution to fit around your existing space or as part of a new warehouse.

Uses of Mezzanine Floors

Mezzanine flooring can be used across a wide range of businesses. A mezzanine floor is the ideal solution for creating more space in a building. Some of the most common applications for mezzanine floors include:

  • Storage Mezzanines: Additional storage inside a warehouse. It allows for specialist item storage and integration with racking systems.
  • Retail Mezzanines: Increases the space of the shop floor and adds stockroom space.
  • Office Mezzanines: Used to add more workspaces for staff, increase the number of meeting or break rooms, and additional storage for files or equipment.
  • Warehouse Mezzanines: Adds extra storage for equipment, larger environment for material handling processes, and internal offices.
  • Production Mezzanines: Increases production capacity and product storage space.

Benefits of CSL’s Warehouse Mezzanines:

  • Efficient space utilisation: Our mezzanines create additional storage capacity, effectively doubling your available space without expanding your facility.

  • Streamlined operations: Enhance workflow by optimising goods movement across multiple levels, reducing bottlenecks and increasing order fulfilment efficiency.

  • Tailored design: With expertise in mezzanine floor design, we customise solutions to match your specific needs, ensuring maximum efficiency and adaptability.

  • Seamless integration: Our mezzanine systems are seamlessly integrated with mezzanine lifts, ensuring swift and safe vertical movement of goods between levels.

  • Enhanced productivity: A well-designed mezzanine warehouse system minimises travel time, enabling quick product access and improving overall productivity.

Mezzanine Floor Enhancements

Our mezzanine floors are not just about space expansion – they’re about optimising every aspect of your workspace:

  • Smart features: Lift-up pallet gates, low-energy LED lighting, electrics/network solutions, and fire protection
  • Stairway variety: Choose from standard/fire-protected stairways, along with balustrade options like twin rail, unfilled, plexiglass, and mesh
  • Safety focus: Floor kick rail upstands, walk overs, industrial gantries, safety netting, safety barriers, and column protection
Proposal rendering of a fully automated warehouse 2

Comprehensive Mezzanine Services

Our commitment goes beyond designing and installing mezzanine systems. Our comprehensive service package includes:

We provide accurate designs and relevant calculations that ensure the optimal performance of your mezzanine floor warehouse system.

Goods Lifts

Goods lifts are an effective way to move materials and/or personnel between floors. Our range of mezzanine lifts offers seamless vertical transportation to suit a range of applications:

Benefits of CSL’s Mezzanine Goods Lifts:

  • Pallet Lifts (Goods Only): Capable of transporting goods from 250kg to 3000kg, these mezzanine lifts streamline the movement of products
  • Attended pallet lifts (Goods and Personnel): With a maximum capacity of approximately 3000kg, these lifts ensure the safe transport of goods and personnel.
  • Flexible installation: Our goods lifts can be installed onto an existing floor level or within a specially constructed pit, offering easy and level access.
  • Impressive height reach: Most lift types can effortlessly reach heights of up to 18 meters, accommodating multi-floor operations efficiently.
  • Enhanced safety and efficiency: By eliminating the need for manual lifting and carrying between floors, our mezzanine lifts reduce health and safety risks while saving valuable time and resources.
  • Cost-effective: Investing in goods lifts or multi-floor conveyor systems leads to significant time and cost savings, ultimately boosting your bottom line.

CSL’s range of goods lifts caters to a broad spectrum of warehouses and production facilities. Whether you have a new or existing mezzanine or multi-floor application, our goods lifts are designed to integrate seamlessly, providing a hassle-free vertical transportation solution.

Pallet Racking

Conveyor Systems Ltd.’s expertly designed pallet racking and shelving systems bring precision and adaptability to your storage needs. Whether considering new installations or enhancing existing setups, our pallet rack mezzanine solutions cater to your unique requirements, including product type, stock life cycle, throughput, and compatibility with retrieval and replenishment machinery.

Pallet Racking Mezzanine Systems:

Choose from an array of pallet racking options meticulously designed for optimal storage efficiency:

  • Wide aisle: Offering versatile access to your goods, suitable for various product types and stock cycles.
  • Narrow aisle: Ideal for high-density storage, maximising vertical space utilisation.
  • Double deep: Doubling storage capacity while maintaining selectivity.
  • Drive in/through: High-density storage with fewer aisles, perfect for bulk goods.
  • Push back: Maximising space while allowing for efficient stock rotation.
  • Pallet line storage: Systematically streamlining storage.

Why Choose CSL for Your Warehouse Mezzanine Solution?

At Conveyor Systems Ltd, we pride ourselves on delivering top-tier warehouse mezzanine solutions tailored to your specific needs. Our team of expert engineers and designers brings years of industry experience to every project, ensuring that your mezzanine not only maximises vertical space but also integrates seamlessly with your existing conveyor systems.

Elevate your operations, enhance safety, and optimise efficiency – explore the potential of CSL’s mezzanine solutions today. Contact us for more information.

Mezzanine in warehouse

Warehouse Mezzanines, Goods Lifts & Pallet Racking Systems FAQS

How do pallet racking systems enhance warehouse storage?

Pallet racking systems enhance warehouse storage by optimising vertical space, increasing storage capacity and facilitating efficient goods retrieval.

What benefits do mezzanine floors offer to warehouses?

Mezzanine floors benefit warehouses by expanding storage without expanding your facility. They create additional space for operations like order picking and storage.

Why should I consider integrating goods lifts into my warehouse setup?

Goods lifts are a great addition to warehouses as they ensure safe and swift vertical movement between floors, minimise manual lifting, reduce risks, and enhance productivity.

Can your solutions be tailored to our specific warehouse needs?

Absolutely. Our experts customise solutions, considering product types, stock cycles, and more to match your unique requirements.

How do integrated systems revolutionise warehouse efficiency?

Integrating pallet racking, mezzanines, and goods lifts optimises workflow, space utilisation, and product movement, ultimately boosting overall efficiency.

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Creating relationships that last

We are proud to have completed installations over more than 25 years for many major organisations. We have forged strong relationships and continue to provide automation solutions through ongoing maintenance or follow-on projects. Constantly working with our customers to meet and exceed their needs.

“I have found working with CSL the ideal partnership, they understood the brief and worked closely with CEF to ensure the design met all of the criteria. The support from start to finish was excellent. The project ran smoothly from start to finish. The system has made our new warehouse very efficient and allowed us to increase the throughput”  

Craig Marks

Divisional Manager, CEF Online

“As this was a new facility it was difficult to visualise the conveyor system prior to the mezzanine floor installation, but CSL provided a detailed 3D drawing which included both the mezzanine and the conveyors which brought clarity to this. The install process was smooth and the end results have allowed us to increase control, flexibility & volumes”

Dan Corrigan

Head of Logistics & Operations Dev, Wiggle

“We have worked with CSL previously and after many years of reliable operation we decided to use CSL again to design, supply and carry out the installation. As with the last system the benefits became almost immediately evident” 

 

Spokesperson

Logistics, NHS

We design, install and maintain conveyor systems

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