Roller Conveyors
Systems for Warehouses, Factories & Logistics
Roller Conveyor Systems
CSL manufactures and installs high-performance roller conveyor systems for use in warehouses, factories, and fulfilment centres.
From gravity rollers to motorised accumulation conveyors, we offer modular, low-maintenance systems designed for scalable, high-speed, and safe product handling. Our conveyors are ideal for boxes, totes, cartons, and a wide range of product types, including delicate items.
Types of Roller Conveyor Systems
CSL’s roller conveyors are available in a wide range of configurations, depending on your product size, weight, throughput, and handling needs. Our modular conveyor systems allow flexible integration and future expansion – ideal for modern warehouse and production environments.
Common options include:
- Gravity Roller Conveyors
- Lineshaft Powered Roller Conveyors
- Motorised Roller (ZLP) Conveyors
- Belt-Under-roller Conveyors
Gravity Rollers
A simple, cost-effective conveyor solution that uses gravity to move products without powered assistance.
- Operating speed: Dependent on slope and load (typically 10–30 m/min)
- Roller pitch: 60–150 mm (depending on product size)
- Frame widths: 300–1,200 mm
- Load capacity: Up to 200 kg per metre
- Best suited for: Manual handling areas, packing stations, and low-cost conveying
Lineshaft Powered Roller Conveyor
A versatile powered conveyor system driven by a rotating shaft, ideal for light to medium loads.
- Operating speed: Up to 60 m/min
- Roller pitch: 60–125 mm
- Frame widths: 400–900 mm
- Load capacity: Up to 50 kg per metre
- Best suited for: Accumulation zones, distribution centres, and tote or carton handling
Motorised Roller Conveyors (ZLP)
Individually driven rollers provide precise control, low noise, and high energy efficiency.
- Operating speed: Up to 90 m/min
- Roller pitch: 75–150 mm
- Frame widths: 400–1,200 mm
- Load capacity: Up to 80 kg per metre
- Best suited for: Zero-pressure accumulation, automated systems, and controlled product flow
Belt-Under-Roller
A robust conveyor system where a continuous belt drives multiple rollers simultaneously.
- Operating speed: Up to 80 m/min
- Roller pitch: 75–125 mm
- Frame widths: 500–1,200 mm
- Load capacity: Up to 100 kg per metre
- Best suited for: Medium-duty conveying, longer runs, and smooth product transfer
Pallet Conveyor
Heavy-duty conveyor systems designed specifically for transporting loaded pallets.
- Operating speed: Typically 10–20 m/min
- Roller pitch: 125–150 mm
- Frame widths: 800–1,400 mm
- Load capacity: Up to 2,000 kg per metre
- Best suited for: Warehousing, manufacturing, and palletised goods handling
Applications
Warehousing & Fulfilment: Putaway, picking, packing and despatch
Manufacturing & Assembly: Line‑side feeds, WIP buffers, kitting, sequencing
eCommerce Returns: Damage‑free accumulation and triage lanes
Food & Beverage: Washdown‑ready stainless options, hygienic design
Pharma & Healthcare: Clean handling with validation support
Automotive/Engineering: Pallet lines, workpiece carriers, heavy components
Benefits & Return on Investment
- Higher Throughput with controlled flow and accumulation
- Lower Labour & Manual Handling through ergonomic automation
- Scalability with modular sections and zoned control
- Energy Efficiency (especially 24V DC MDR with sleep modes)
- Reduced Product Damage via zero‑pressure accumulation and guided handling
- Lower Lifecycle Cost with standardised spares and robust build
Discuss your automation Project
Thank you for your interest in CSL Automation. As one of the UK’s leading conveyor and automation integrators, we can help design and install a system to help you take your business to the next level.
Start your automation journey today.
Frequently Asked Questions
How does a conveyor roller work?
Roller conveyors are used to transport goods efficiently within a warehouse, factory, or distribution centre. They are ideal for moving cartons, totes, boxes, and pallets between workstations or across multiple zones. Whether you’re handling lightweight packages or heavy loads, roller conveyors streamline material flow and reduce manual handling
Can I expand or modify my conveyor system in the future?
Yes. Most conveyor systems are modular by design, meaning they can be expanded, reconfigured, or upgraded as your operational needs change. Additional rollers, frames, curves, or powered sections can usually be added without replacing the entire system, making conveyors a flexible and future-proof material handling solution
How do I know which roller type is right for me?
The right roller type depends on several factors, including the weight, size, and shape of the items being conveyed, the operating environment, and whether the system is gravity-powered or motor-driven. Load capacity, roller material (steel, stainless steel, plastic), roller diameter, and bearing type all play a role. Consulting your application requirements ensures you select rollers that deliver optimal performance and longevity.
What is the difference between roller conveyors and belt conveyors
Product size/weight/base, throughput, environment, layout sketch/constraints, and any integration points (scanners, robots, WMS/PLC).
How do I choose between gravity and powered?
If gradients and product base allow, gravity is cost‑effective. For controlled speed, merges, accumulation or variable flows, choose powered (often 24V DC).
What information do you need for a quote?
Yes. Mechanically and electrically. We routinely interface with PLCs, HMIs, scanners, printers and WMS/WCS.
What are typical lead times?
Do you integrate with our existing lines?
Product size/weight/base, throughput, environment, layout sketch/constraints, and any integration points (scanners, robots, WMS/PLC).
What information do you need for a quote?
More Information
Autonomous robots bring many benefits to warehouses and factories. AMRs enhance operational efficiency by reducing manual labor, increasing accuracy, and optimising resource utilisation in warehouses and factories.
