Transforming order picking efficiency with automation

Apr 16, 2024

For eCommerce and 3PL (third-party logistics) companies’ efficiency and precision are key to success. The optimisation of order picking processes stands as a cornerstone of operational performance. It is within this context that the strategic integration of conveyor systems emerges as a game-changer, offering a myriad of benefits that not only streamline order fulfilment but also prioritize the safety and well-being of employees.


Understanding the essence of order picking

Order picking is a key element of fulfilment operations, encompassing the critical task of selecting items from inventory to fulfil customer orders. Any enhancements in order picking methodologies directly translate into improved productivity and higher levels of customer satisfaction.


The transformative role of conveyor systems

Conveyor systems can give you an effective way to improve your order picking operations. By automating the movement of goods within the warehouse, these systems not only alleviate manual labour but also significantly expedite the order fulfilment process. Through a sophisticated network of belts, rollers, spiral conveyors, or elevators, conveyor systems seamlessly transport products from storage areas to packing stations via picking faces, minimising handling time and mitigating the risk of errors or injuries.

Conveyor system and racking

Key benefits

Reducing pick times

Conveyor systems operate continuously, reducing the need for manual transportation of goods between pick locations and packing areas. This perpetual flow ensures a consistent pace of order fulfilment, drastically reducing processing times and amplifying throughput.


Enhanced accuracy

Standardising and automating the movement of items, conveyor systems mitigate the likelihood of errors associated with manual handling. Each product follows a predefined path, thus minimising the risk of misplacements or incorrect picks, consequently enhancing order accuracy and curbing costly returns.


Optimised space

Leveraging both vertical and horizontal space within the warehouse, conveyor systems maximise storage capacity while ensuring accessibility to inventory. This strategic utilisation of space facilitates efficient order picking by minimising the time required to locate and retrieve items, even in high-density storage environments.


Employee safety


Scalability and flexibility

In the dynamic landscape of eCommerce and 3PL operations, scalability is important. Conveyor systems offer the flexibility to scale operations seamlessly, accommodating fluctuations in order volumes without compromising efficiency or accuracy.


Repairing roller on conveyor

Embracing the future

In the dynamic landscape of eCommerce and 3PL operations, the integration of conveyor systems emerges as a pivotal strategy to optimise order picking processes. By enhancing efficiency, accuracy, and employee safety, these systems empower operations managers to meet the escalating demands of modern commerce while maintaining a competitive edge in the industry. In essence, investing in conveyor systems not only streamlines order fulfilment but also lays the foundation for sustained growth and operational excellence in the ever-evolving landscape of logistics and supply chain management.

 To stay ahead in today’s competitive market, operations and warehouse managers must recognise the transformative potential of conveyor systems and embrace them as indispensable tools in their quest for operational efficiency and customer satisfaction. As technology continues to evolve, the integration of innovative solutions such as conveyor systems will undoubtedly redefine the future of order fulfilment, ushering in an era of unprecedented efficiency and productivity.

Conveyor Systems Ltd have a wealth of experience in designing systems with a focus on order picking and can offer advice on what systems you may need to improve operational efficiencies. For more information contact CSL on or call us on 01283 55 22 55

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