7 Benefits of Refurbishment for Your Automation and Conveyor Systems

Refurbishment

Like any mechanical asset, they age—components wear, technology becomes outdated, and performance can decline. While full system replacement is sometimes necessary, refurbishment can offer a highly effective alternative that delivers measurable benefits across operational, financial, and sustainability goals.

Here are seven key benefits of refurbishing your automation and conveyor systems:

  1. Cost savings compared to new installations

Refurbishment typically costs significantly less than purchasing and installing new equipment. By retaining core mechanical structures and updating only the necessary components (motors, belts, controls, sensors, etc.), businesses can unlock high performance at a fraction of the price. This approach is especially beneficial for sites operating on tight capital expenditure budgets.

 

  1. Reduced downtime and faster turnaround

A full system replacement can take weeks or months to plan, install, and commission. Refurbishment projects are often completed more quickly and with less disruption, allowing operations to continue or resume with minimal downtime. This is crucial for facilities with 24/7 operations or seasonal peaks where downtime can be extremely costly.

 

  1. Extended lifespan of existing assets

Refurbishment can breathe new life into aging equipment. Upgraded components and mechanical overhauls can extend the working life of your system by many years. With regular maintenance and condition-based monitoring, a refurbished system can perform as reliably as newer counterparts.

 

  1. Improved performance and efficiency

A refurbishment doesn’t just restore your system—it can enhance it. Incorporating the latest sensor technology, motor upgrades, and software integrations can result in smoother operations, reduced energy consumption, and improved product handling. This helps to eliminate inefficiencies and bottlenecks in your workflow.

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  1. Bespoke modernisation to suit your current operation

As your business evolves, so should your automation systems. Refurbishment is a great opportunity to redesign or reconfigure conveyors and equipment to suit new products, packaging sizes, or throughput requirements. This flexibility allows systems to remain aligned with business goals without starting from scratch.

 

  1. Sustainability and environmental responsibility

Refurbishment supports your organisation’s sustainability goals by reducing waste and minimising the environmental impact of manufacturing new machinery. Reusing structural elements and frames, and recycling or responsibly disposing of old components, significantly lowers your carbon footprint.

 

  1. Compliance and safety upgrades

Safety standards and compliance requirements evolve. Refurbishing your system allows you to implement the latest safety features, guarding, emergency stop systems, and updated electrical controls. This not only protects your workforce but also ensures legal compliance and reduces liability.

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Conclusion

Refurbishment offers a compelling alternative to full system replacement—particularly for facilities managers and engineering leaders looking to maximise ROI, minimise downtime, and adapt their operations to changing demands.

At CSL Automation, we help businesses assess their current automation and conveyor systems, identify upgrade opportunities, and deliver tailored refurbishment solutions—whether we installed the original system or not.

Interested in refurbishing your system?
Get in touch with our expert team to discuss how we can help extend the life and improve the performance of your automation setup.

01283 55 22 55
[email protected]

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With over 28 years experience, we pride ourselves on delivering successful installations for leading organisations. Our commitment to excellence fosters strong relationships, allowing us to provide tailored automation solutions and ongoing support.

For more information, contact us at 01283 55 22 55.