Boost warehouse efficiency with pallet handling tech

Jul 8, 2024

Unlike other automation technologies, pallet handling systems are specifically designed to optimise the movement, storage, and management of pallets. This blog explores the unique aspects of pallet handling technology, its impact on health and safety, and the myriad benefits it brings to modern warehouse operations, including the installation of mezzanines.


How pallet handling technology differs from other automation technologies

Pallet handling technology is distinct from other automation solutions primarily in its specialisation and application. While general automation technologies may focus on a wide range of tasks, pallet handling systems are engineered to streamline the specific processes associated with pallets. These systems include pallet conveyors, stackers, de-stackers, and automated guided vehicles (AGVs) designed to transport pallets with precision and efficiency.


Key differences include:


Specialisation: Focused on the nuances of pallet movement and storage.

Integration: Seamlessly integrates with existing warehouse management systems (WMS) for real-time tracking and control.

Scalability: Easily scalable to accommodate varying warehouse sizes and volumes.

Repairing conveyor system

Reducing manual handling

One of the primary benefits of pallet handling technology is the drastic reduction in manual handling. Automated systems can perform repetitive tasks more efficiently and consistently than human labour, minimising the physical strain on workers and reducing the likelihood of human error. This not only improves safety but also increases overall productivity.


Reducing forklift movements to minimise accidents

Forklifts, while essential in many warehouses, pose significant safety risks. Collisions and tip-overs are common hazards. By integrating pallet handling technology, the reliance on forklifts can be reduced. Automated pallet conveyors can transport pallets safely across the warehouse, reducing the number of forklift movements and thereby minimizing the risk of accidents. Reducing the number of forklift trucks needed also saves significant money.


Speeding up processes with stackers and de-stackers

Stacker and de-stacker technologies play a crucial role in enhancing the efficiency of pallet handling. These machines automate the stacking and de-stacking of pallets, which are often time-consuming and require manual handling or forklift trucks.

Repairing conveyor system

Comprehensive pallet handling hardware

A wide array of hardware components can be integrated into a pallet handling system to maximise efficiency and safety. These include:

  • Roller Conveyors: Ideal for moving pallets over various distances, roller conveyors provide a smooth and consistent transfer of goods.
  • Chain Conveyors: Suitable for heavier pallets, chain conveyors offer robust and reliable movement across the facility.
  • Lifts: Vertical lifts, or pallet lifts, facilitate the movement of pallets between different levels within a building, ensuring safe and efficient vertical transport.
  • Turntables: Used for changing the direction of pallets, turntables enable seamless transitions in multi-directional conveyor systems.
  • FIFO Racking: First-In-First-Out (FIFO) racking systems ensure that the oldest inventory is used first, which is essential for managing perishable goods.
  • Pallet Hooders: These machines automatically place a protective hood over palletized goods, safeguarding them from dust, moisture, and damage during transit and storage.
  • Pallet Wrappers: Automated stretch wrappers secure the goods on pallets with stretch film, providing stability and protection.


Implementing advanced pallet handling technology in warehouses and factory operations offers numerous benefits, from improved safety and reduced manual handling to increased efficiency and optimized space utilisation. By incorporating a range of specialised hardware and integrating mezzanine structures, businesses can create a more productive and safer working environment. Investing in these technologies not only enhances operational capabilities but also provides a competitive edge in the logistics and supply chain industry.

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