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How automation will improve health and safety of your workforce

Sep 11, 2024

Ensuring the health and safety of the workforce should be your priority. The integration of automation technology stands out as a transformative solution that not only boosts efficiency but also significantly mitigates health and safety risks. This blog explores the various ways automation can reduce workplace hazards and create a safer environment for warehouse employees.

 

The current state of warehouse safety

Warehouses are inherently high-risk environments. The presence of heavy machinery, high shelves and the constant movement of goods contribute to a range of potential hazards.

Common risks include:

 

  • Manual handling injuries
  • Slips, trips, and falls
  • Machinery accidents
  • Falling objects

 

Automation can be a game changer for safety

Automation in warehouses involves the use of technology such as robotics, automated storage and retrieval systems (AS/RS), and conveyor systems. These technologies can take over many of the manual tasks traditionally performed by human workers, thereby reducing exposure to potential hazards.

Conveyor Units roller conveyor used for order picking in 3pl third party logistics warehouse

Reduction of manual handling

Automation can be designed to work alongside human workers, taking over repetitive and ergonomically challenging tasks. Automated robots, can assist in tasks that require precision and repetition, reducing the physical strain on workers. By reducing the number of repetitive tasks undertaken by your workforce you can re allocate them onto tasks to make the best use of their skills.

 Improved navigation and organisation

Automated systems can optimise the movement of goods within the warehouse. With automated storage solutions, items can be stored and retrieved in a highly organised manner, reducing the risk of falling objects and minimising the need for workers to navigate cluttered and hazardous walkways.

By changing how bulk items are moved between floors can significantly reduce the risk of falling items, swapping pallet gates for goods lifts will see a decent reduction in this risk.

Minimised interaction with vehicles

Forklifts are a common, and very useful tool, in the modern warehouse, but when used in communal spaces with pedestrians can pose a risk of injury. By utilising automated machinery, human interaction with potentially dangerous equipment is minimised. For example, automated forklifts can operate without human drivers, reducing the risk of accidents associated with manual forklift operation and human error. This risk can be reduced even further by implementing conveyor automation for both tote bins/cartons and pallets. HSE also state that sadly in 2023 / 2024 25 people have lost their lives by being hit with a moving vehicle.

Real-time monitoring and predictive maintenance

Automation systems often come equipped with sensors and monitoring tools that provide real-time data on the condition of equipment and the environment. This enables predictive maintenance, ensuring that machinery is in optimal condition and reducing the likelihood of accidents due to equipment failure.

 

Conclusion

Automation holds immense potential to revolutionise warehouse operations, making them safer and more efficient. By reducing manual handling, enhancing ergonomics, improving organisation, minimising interaction with vehicles, and enabling real-time monitoring, automation can significantly enhance the health and safety of the workforce. As technology continues to advance, the future of warehouse safety looks promising, with automation at the forefront of this transformation.

Implementing automation in warehouses is not just about staying competitive; it’s about creating a safer, healthier, and more sustainable working environment for everyone involved.

Contact CSL to find out how we can help.

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