Environmental benefits of automation

Sustainability is more important than ever before and automation in warehouses, factories, and distribution centres is proving to be a powerful tool in the drive toward greener operations. While automation is often seen through the lens of productivity and efficiency, its environmental benefits are equally compelling—and increasingly critical for businesses striving to reduce their carbon footprint.

At CSL Automation, we not only design and install cutting-edge automation solutions, but we also work hard to ensure our systems are energy-efficient, long-lasting, and environmentally responsible.

Here’s how automation is making a positive environmental impact—and how CSL can support your green initiatives.

1 – Energy efficiency compared to Manual Handling Equipment (MHE)

Traditional Mechanical Handling Equipment (MHE) such as forklifts can rely on gas or diesel, contributing to emissions and indoor air pollution. In contrast, automated conveyor and handling systems are fully electric, with significantly lower power consumption and no direct emissions.

2 – Motorised rollers use minimal power

Most modern automation systems use 24V motorised drive rollers, which consume a fraction of the energy used by older drive systems or manual alternatives. These rollers only activate when items are present, reducing energy waste and keeping operational costs low. It is estimated that energy consumption can be reduced by up to 30%

3 – Intelligent sleep modes and zonal control

CSL Automation systems are designed with intelligent control logic, including sleep modes and zonal operation. This means conveyors and equipment only run when needed, further reducing unnecessary energy consumption during low-activity periods.

4 – Keeping older systems running saves resources

One of the most sustainable choices is to extend the life of your current systems. CSL specialises in servicing and upgrading existing automation—regardless of whether we originally supplied it or not. This not only saves on capital expenditure but also reduces the environmental cost of manufacturing and installing new equipment.

5 – Reconfiguring existing systems to meet new demands

Rather than replacing entire systems, CSL can help reconfigure your current setup to adapt to new processes, layouts, or volumes. Reuse of existing components reduces material waste and supports circular economy principles.

For more information on how CSL Automation can help automate your processes, contact us

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Reconfiguring existing systems to meet new demands

Rather than replacing entire systems, CSL can help reconfigure your current setup to adapt to new processes, layouts, or volumes. Reuse of existing components reduces material waste and supports circular economy principles.

Right-sized packaging and automated packing solutions

Automation supports eco-friendly packaging through:

  • Right-sized packaging: Implementing right-sized packaging can reduce corrugated packaging material usage by up to 26%, minimising waste and resource consumption.
  • No void fill required: Right sized packaging machines ensure a snug fit, removing the need for plastic-based void fill.
  • Reduced volumetric shipping: Smaller packages mean fewer lorries, reduced fuel use, and lower emissions during transport.

CSL partners with market-leading packaging automation providers to deliver precision packing solutions tailored to your operation.

Improved inventory management and fewer errors

Automation leads to more accurate order picking and inventory management, which in turn reduces returns—a process that typically results in extra transport, repackaging, and wasted materials.

Lower operational footprint

Automation systems can help reduce the overall square footage needed to process the same volume of goods. Smaller buildings require less heating, lighting, and cooling, contributing to reduced long-term environmental impact.

Data-driven optimisation

With real-time data and smart controls, automated systems can be continuously monitored and adjusted for optimal performance—reducing inefficiencies and eliminating unnecessary resource use.

Consumer Demand for Sustainability

  • Consumer preferences: Approximately 73% of consumers are willing to change their purchasing habits to reduce environmental impact, with 67% finding recyclable packaging important.
  • Willingness to pay more: Around 50% of consumers in Europe are willing to pay more for products with sustainable packaging, indicating a market shift towards eco-friendly practices.

 

CSL Automation: Supporting your sustainability goals

Whether you’re starting fresh with a new system or looking to make the most of your existing setup, CSL Automation is here to help. We take a long-term view—designing systems that are efficient, futureproof, and kind to the planet.

From low-energy motors to intelligent control systems, modular upgrades, and recyclable packaging automation, we’re proud to support businesses in reducing their environmental impact without compromising performance.

Want to learn how automation can support your sustainability goals?

Contact our team today at [email protected] or call 01283 55 22 55 to discuss your project.

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With over 28 years experience, we pride ourselves on delivering successful installations for leading organisations. Our commitment to excellence fosters strong relationships, allowing us to provide tailored automation solutions and ongoing support.

For more information, contact us at 01283 55 22 55.