Is your automation still fit for purpose?
Peak periods put conveyor and automation systems under maximum pressure. Increased throughput, longer operating hours and tighter deadlines mean that even a short stoppage can disrupt operations, delay orders and impact productivity.
CSL Automation helps businesses stay operational through ConveyorCare, our maintenance programme providing preventative servicing, planned maintenance and rapid breakdown support.
What to do if your conveyor breaks down
- Make safety the priority
Stop the equipment, secure the area and follow lock-off procedures where required. Protecting staff should always come first.
- Assess the problem
Common causes of conveyor failure include:
- Belt misalignment or slipping
- Roller or bearing failures
- Motor or gearbox faults
- Sensor or photocell errors
- PLC or control faults
- Excessive vibration or unusual noise
- Worn or damaged components
Early intervention can prevent a minor issue becoming a major disruption.
3. Get specialist support quickly
During peak periods, downtime is costly. CSL’s ConveyorCare team provides rapid mechanical, electrical and controls support to diagnose faults and restore operation quickly. Where possible, photos or videos can be reviewed remotely to speed up diagnosis.
4. Maintain throughput where possible
Temporary rerouting or isolating affected sections may allow operations to continue while repairs are carried out, reducing disruption to productivity.
Prevent problems before peak arrives
The most effective way to avoid downtime is preparation. A pre-peak conveyor service helps identify potential issues before demand increases.
A CSL pre-peak inspection can include:
- Mechanical and wear inspections
- Electrical and safety checks
- Belt tracking and tension adjustments
- Roller, bearing and chain inspections
- Motor and gearbox checks
- Sensor and controls testing
- Spare parts reviews
- Maintenance recommendations
This proactive approach helps reduce downtime, improve reliability, extend equipment life and improve safety.
How ConveyorCare supports your operation
ConveyorCare supports conveyor systems throughout their lifecycle, whether installed by CSL or not.
Services include:
- Mechanical and electrical servicing
- Breakdown response and repairs
- Spare parts planning
- Refurbishments and upgrades
- System modifications and relocations
Flexible Bronze, Silver and Gold packages allow businesses to choose the level of support that best suits their operation.
Get peak-ready with CSL automation
Peak periods are when conveyor reliability matters most. A single breakdown can affect productivity, labour efficiency and customer service.
With ConveyorCare and a pre-peak service, you can reduce risk, improve reliability and keep operations moving when demand is highest.
Peak approaching? Book your pre-peak ConveyorCare service with CSL Automation today.
Discuss your Project Requirements
Thank you for your interest in CSL Automation. As one of the UK’s leading conveyor and automation integrators, we can help maintain your automation system.
Start your automation journey today.
