Order Picking Conveyor Systems
order picking systems
Conveyor Systems Ltd designs and installs advanced order picking systems and conveyor solutions to streamline warehouse operations. Whether you’re looking to enhance throughput, reduce picking errors, or integrate automation into your facility, our tailored systems deliver reliable, scalable results for growing businesses.
For more information, contact us at 01283 55 22 55.
Order Picking Automation
Order picking conveyor systems are designed to streamline the process of selecting and moving products within warehouses or fulfilment centres. By automating part or all of the picking process, these systems help businesses improve accuracy, reduce labour costs, and scale their operations.
CSL specialises in order picking systems that are customised to suit your space, SKU profiles, and business requirements – from manual assistance to full automation.
CSL Automation works with the very best suppliers to pick technologies and has helped many companies improve in this key area. We can offer a range of different solutions, such as:
- Pick-To-Light
- Goods to person
- A-Frame
- Put to wall
- Vertical storage systems
Cost-Saving, Fast and Accurate
Our intelligent order-picking solutions, coupled with conveyor technology, will infinitely improve your manual order-picking procedures in throughput and accuracy.
Key benefits of combining automation with order-picking solutions:
- Improved throughput – more picks her hour
- Significantly improves pick accuracy
- Space saving vs. standard shelving to avoid congestion
- Pick face is constantly being replenished automatically
With over 28 years experience, we pride ourselves on delivering successful installations for leading organisations. Our commitment to excellence fosters strong relationships, allowing us to provide tailored automation solutions and ongoing support.
For more information, contact us at 01283 55 22 55.
Our Clients
Frequently Asked Questions
What industries can benefit from Automated Order Picking Systems?
In the fast-paced realms of eCommerce, third-party logistics (3PL), warehousing, and manufacturing, order packaging stands as a critical aspect of operations that directly impacts customer satisfaction and operational efficiency. Conveyor systems and automation technologies can help businesses revolutionise their order packaging processes, enhancing speed, accuracy, and cost-effectiveness while delivering exceptional customer experiences.
Understanding the importance of order packaging
Order packaging is the final stage of the fulfilment process, where products are carefully prepared, packed, and labelled for shipment to customers or downstream distribution channels. This crucial step not only ensures the safe transit of goods but also serves as a branding touchpoint, influencing customers’ perceptions of product quality and brand reliability.
What is an order picking conveyor system?
An order picking conveyor system is a type of material handling solution used in warehouses and fulfilment centres to streamline the process of selecting and transporting items for customer orders. These systems use powered conveyors – such as belt, roller, or modular conveyors – to move goods to picking stations or operators, reducing the need for manual handling and walking distances.
By automating part of the picking process, conveyor systems help improve accuracy, speed, and overall efficiency in warehouse operations.
What types of automation can improve order picking?
- Pick-to-Light Systems: guide operators using light indicators, improving speed and accuracy.
- Goods-to-Person (GTP) Systems: automatically bring items to operators, reducing travel time.
- A-Frame Dispensers: high-speed automated picking for fast-moving products.
- Put Walls: support efficient sorting and consolidation of multiple orders.
- Vertical Storage Systems: save space and increase pick rates with automated shelving.
CSL can integrate any combination of these technologies into a fully tailored order picking system to suit your operational goals.
How can conveyor systems improve picking speed?
Conveyor systems reduce manual travel time and streamline the movement of goods across the warehouse. By automatically transporting products to and from pick zones or packing areas, they eliminate bottlenecks and reduce downtime.
This enables staff to perform more picks per hour with less physical strain, significantly increasing overall picking speed and warehouse throughput.
Are these systems customisable to suit specific business needs?
Customised packaging solutions: Conveyor systems enable the integration of diverse packaging materials, equipment, and configurations to accommodate a wide range of product types, sizes, and packaging requirements. Automated workflows allow for customised packaging solutions tailored to specific customer preferences, branding guidelines, or shipping regulations.
Can CSL design a custom solution for my warehouse?
Conveyor Systems Ltd specialises in bespoke order picking and automation systems tailored to each client’s warehouse layout, product range, and fulfilment requirements.
Our experienced team will assess your current processes, recommend the most efficient layout and technology, and deliver a fully integrated solution – from design and build to ongoing support and maintenance.
Are order picking systems scalable?
CSL’s order picking systems are designed with scalability in mind. Whether you’re operating a small warehouse or a large distribution centre, our solutions can grow with your business.
Modular conveyor components and flexible automation options mean your system can be expanded or adapted as order volumes, SKUs, and business needs change over time.
How do these systems integrate with existing warehouse management software?
Optimised resource utilisation: Automation reallocates human resources from repetitive manual tasks to value-added activities, such as quality control inspections or order picking and replenishment. By minimising manual intervention in packaging processes, businesses can optimise labour utilisation and focus on strategic initiatives to drive operational performance.
Can these systems handle different types of products and packaging?
An automated packing machine is the actual machinery used to package products whereas the packing conveyor is the conveyor system used to transport the products through each stage of the packing process. This means the automated packing machine is within one of the phases of the packing process.
What level of support and maintenance do you provide for these systems?
How scalable are these systems for growing businesses?
More Information
What Are Automated Order Picking Systems?
Order picking encompasses the crucial task of selecting items from inventory to fulfil customer orders. It involves the movement of goods and materials through warehouses or distribution centres to locate, retrieve, and package items accurately and efficiently. As the backbone of fulfilment operations, any improvements in the order picking process directly translate to enhanced productivity and customer satisfaction. Some technologies used in automated order picking systems include:
- Robotics and Automation: These systems leverage cutting-edge robotics and automation technology to efficiently navigate warehouse spaces and retrieve items or products required for specific orders.
- Warehouse Management Software (WMS) Integration: Integrated with sophisticated software, these systems communicate and synchronise with warehouse management systems. This integration ensures precise and accurate picking, inventory management, and order tracking.
- Highly Configurable Conveyors and Sorting Technology: Automated order picking systems utilise conveyors and sorting technology, allowing for the smooth movement of items within the warehouse or distribution centre. These systems are highly configurable and can be tailored to suit various product shapes, sizes, and weights.
- Picking Accuracy and Efficiency: By utilising advanced algorithms and smart technologies, these systems ensure optimal picking accuracy, significantly reducing errors and enhancing efficiency in order fulfilment.
- Scalability and Flexibility: The systems are designed with scalability in mind, adapting to the changing needs of businesses, accommodating increased order volumes, and expanding product lines.
How Our Automated Order Picking Systems Work
Our Automated Order Picking Systems at Conveyor Systems streamline the order fulfilment process with precision and efficiency. Upon order initiation, our systems seamlessly integrate with your Warehouse Management Software (WMS), swiftly processing the order details in real-time.
Utilising advanced algorithms and robotics, our systems navigate through the warehouse, identifying and retrieving the required items with pinpoint accuracy. Once picked, items smoothly travel via our configurable conveyor systems to a centralised area for packing or shipping, efficiently managed by sorting technology.
The system conducts quality checks such as check weighers and seamlessly integrates with packaging technology, ensuring accurate and timely order packaging. Real-time tracking and reporting provide insights into order status and inventory levels. Continuously optimised for adaptability, our systems revolutionise order-picking operations, offering businesses a competitive edge with enhanced efficiency and error-free order fulfilment.
Benefits of Implementing Automated Order Picking
Reducing pick times: Conveyor systems operate continuously, eliminating the need for manual transportation of goods between pick locations and packing areas. This constant flow ensures a steady pace of order fulfilment, significantly reducing processing times and increasing throughput.
Improved accuracy: By standardising and automating the movement of items, conveyor systems mitigate the likelihood of errors associated with manual handling. Each product follows a predefined path, minimising the risk of misplacements or incorrect picks, thereby enhancing order accuracy and reducing costly returns.
Optimised space utilisation: Leveraging vertical and horizontal space within the warehouse, conveyor systems, such as spiral conveyors, maximise storage capacity while maintaining accessibility to inventory. This strategic utilisation of space facilitates efficient order picking by minimising the time required to locate and retrieve items, even in high-density storage environments.
Employee safety: Manual handling of heavy or bulky items poses inherent risks to employee well-being. Conveyor systems alleviate physical strain by automating the transport of goods, reducing the need for repetitive lifting and carrying. This not only mitigates the risk of workplace injuries but also fosters a safer and more ergonomic working environment.
Scalability and flexibility: As e-commerce and 3PL companies adapt to evolving market demands, scalability becomes imperative. Conveyor systems offer the flexibility to scale operations seamlessly, accommodating fluctuations in order volumes without compromising efficiency or accuracy.
