Streamlining order fulfilment for a major meal kit provider

The Challenges

Our client, a prominent provider of meal kits, faced the challenge of enhancing the efficiency of their order fulfilment process. As the demand for meal kit delivery services continued to surge, the client needed a solution to expedite the picking and packing of customer orders, ensuring a seamless and accurate operation. Their unique requirement involved packing orders into one of three box sizes, each corresponding to the orderā€™s size.Ā 

The Solution

Conveyor Systems Ltd (CSL), a trusted expert in custom solutions, stepped in to design and implement an automation system tailored to the clientā€™s specific needs. The process began with the integration of two Lantech case erectors at the outset of two production lines. These innovative erectors automatically sized boxes according to the order and directed them through motorised roller conveyors onto the correct line. Here, a Weber labeller applied the customerā€™s address label to each box, ensuring precise delivery.

Next, each box moved into the Pick to Light picking areas, where skilled operatives efficiently assembled each order. Finally, a case sealer sealed the boxes, rendering them ready for despatch.

Streamlining order fulfilment for a major meal kit provider
By implementing a comprehensive automation system, CSL transformed the client’s order fulfilment process. The integration of Lantech case erectors, motorised roller conveyors, and the Weber labeller streamlined operations from box sizing to dispatch, reducing errors. Pick to Light picking areas enhanced assembly efficiency, speeding up order completion and delivery times. The case sealer securely sealed each box, ensuring intact dispatch.

CSLā€™s customised system provided a robust, efficient solution tailored to the client’s needs, delivering significant operational benefits and helping the meal kit business meet growing customer demands.

Streamlining order fulfilment for a major meal kit provider