Controls
Control Software
A key component of our automation solution is the control software, which can be anything from a simple push-button box to a full WMS-integrated SCADA system. The controls package is designed based on your current and future requirements.
Our software enhances warehouse operations by streamlining material flow, maximising throughput, minimising idle time, improving accuracy, enabling real-time monitoring, and reducing operational costs.
Features of Integration & Control Software
Bespoke controls software is designed around your system and how it needs to operate. This could be simple product routing or a high-level digital bridge between the automation and your WMS and WCS management frameworks.
- Full touchscreen HMI for operational/performance information and quick fault diagnostics
- Field devices include RFID, barcode readers, colour scanners, sensors, and vision systems.
- Pick-to-light systems for increased picking accuracy
- Energy-efficient systems with sleep and standby modes
- Remote dial-in support
- Life Cycle integration allows live system health checks, preventative maintenance, and faster breakdown response times
With over 28 years experience, we pride ourselves on delivering successful installations for leading organisations. Our commitment to excellence fosters strong relationships, allowing us to provide tailored automation solutions and ongoing support.
For more information, contact us at 01283 55 22 55.
Our Clients
Frequently Asked Questions
What is the role of Integration & Control Software in conveyor systems?
Integration and control software serves as the central nervous system of conveyor systems, connecting various components to ensure a coordinated and efficient operation. It orchestrates the flow of goods and data, optimising performance and enabling intelligent decision-making.
What are the key benefits of using Integration & Control Software?
The key benefits include streamlined material flow, enhanced accuracy, real-time monitoring and reporting, cost savings through efficiency, improved safety, customisation, competitive advantage, and environmental benefits.
How do PLCs enhance conveyor system functionality?
Programmable Logic Controllers (PLCs) enhance conveyor functionality by acting as the control centre, executing commands and managing the operation of conveyor components. They offer real-time control and decision-making capabilities, optimising system performance.
Can Integration & Control Software integrate with my existing Warehouse Management System (WMS)
Yes, our integration and control software is designed for seamless integration with various Warehouse Management Systems (WMS). It’s adaptable and can interface with existing systems, ensuring a smooth workflow.
What is the difference between WCS and SCADA in warehouse automation?
Warehouse Control Systems (WCS) focus on controlling material handling and equipment within a warehouse, while Supervisory Control and Data Acquisition (SCADA) systems primarily monitor and gather data from industrial processes. WCS specifically manages warehouse operations, whereas SCADA has a broader industrial focus.
What kind of support and maintenance services do you offer for your software?
We offer comprehensive support and maintenance services for our software, including regular updates, technical assistance, troubleshooting, and user training to ensure optimal functionality and performance.
Can the control software be modified for future changes?
Yes it is possible for CSL Automation to update and modify control software. This can be to improve functionality, manage a change in hardware, speed up the system and avoid obsolescence
What does WMS and WCS stand for?
WMS is Warehouse Management System and WCS stands for Warehouse Control System
More Information
integration & control software
We have over 25 years experience in designing and implementing conveyor and automation systems to help organisations streamline their operations. A key component of any automations system is the control software. If you’re looking to increase productivity, picking accuracy and improve the safety of your workforce we can help.
What is integration & control software?
What is Integration & Control Software?
Integration and control software orchestrates the seamless operation of various system components and works by synchronising sensors, motors, and conveyors within the setup of distribution centres, eCommerce hubs, to ensure smooth and efficient operation. It enables real-time monitoring and collection of data to allow further system improvements such as identifying operational bottlenecks or adjusting conveyor speeds.
As the bridge between conveyor hardware and higher-level systems such as Warehouse Management Systems (WMS) and Warehouse Control Systems (WCS), our software ensures a harmonious synergy between the physical infrastructure and the overarching management frameworks.
Efficiency and productivity:
- The software makes the conveyor system come to life by streamlining material flow, effectively minimising bottlenecks and inefficiencies, ensuring a smoother workflow.
Accuracy and precision:
- The software maintains precise control over the movement of goods, significantly reducing errors and potential damage. By minimising the risk of collisions and jams, it significantly enhances order accuracy, ensuring a smooth and uninterrupted workflow.
Real-time monitoring and reporting:
- Providing you with instant visibility into system performance and status means you can make swift responses to avert downtime. Detailed reports and insightful analytics, empower informed decision-making and performance analysis.
Scalability and adaptability:
- Our integration and control software is designed to easily scale and adapt, effortlessly accommodating changes in demand and business growth and future-proofing your system.
Cost savings:
- This software reduces the need for manual oversight, subsequently lowering labour costs and increasing overall operational efficiency. Our systems are also designed to go into sleep mode when not in use, this could be the whole system or just parts.
Safety enhancement:
- Our software is equipped to detect and respond to unsafe conditions or incidents, significantly minimising the risk of accidents and injuries through intelligent control and collision avoidance. The system also features state-of-the-art safety circuits.
Customisation and flexibility:
Our software can be tailored to provide flexibility in creating specific workflows and automation sequences.
Competitive advantage:
Our software can enable faster order fulfilment, reduced lead times, and a superior customer experience with on-time and accurate deliveries.
Environmental benefits:
Our software helps to optimise energy use by having sectional standby modes, minimise waste and reduce the carbon footprint of your warehouse.
Integration process overview:
Our integration & control software functions as the vital bridge that seamlessly connects the various components of your conveyor systems. It orchestrates a harmonious interaction between sensors, motors, and conveyors, ensuring a well-coordinated and efficient workflow. The integration process involves a meticulous synchronisation of these elements, enabling them to work in unison and respond to real-time changes within your operational environment. By streamlining this integration process, our software creates a robust foundation for the smooth and precise movement of goods within your warehouse, ultimately optimising your entire operational setup.
Customisation and configuration:
One of the key features of our integration and control software is its flexibility in customisation and configuration. Tailored to meet the unique demands of different industries and applications, our software allows for personalised configurations to suit specific workflow needs. This adaptability ensures the software aligns perfectly with your processes, enhancing its effectiveness and utility within your specific operational environment.
User-friendly interface:
Our software boasts an intuitive and user-friendly interface designed for ease of use and efficient management. With a clear and accessible layout, it offers a straightforward platform for monitoring, control, and decision-making. This interface ensures your team can easily navigate and manage the system, empowering them to make informed decisions and quick adjustments.
Why choose Conveyor Systems Ltd for integration & control software?
- Expertise and experience:Our team have decades of experience in working with control systems across a wide variety of industries and sectors.
- Innovative solutions:Our integration & control software is designed using the latest technology to be future-proof, ready to adapt to future business growth.
- Tailored customisation: We work closely with you to tailor our software to fit your specific operational needs, ensuring a perfect alignment with your existing systems and processes.
- Reliability and efficiency:Our software provides you with reliable solutions that optimise efficiency. By seamlessly integrating various components of conveyor systems, our software streamlines operations, can reduce downtime and enhance productivity.
- Comprehensive support: We provide comprehensive support and service with a smooth transition and ongoing support to ensure the smooth running of your systems.
It’s important to choose the right partner when implementing a new automation system. CSL can help you transform your processes and provide an integrated system that works for your business.
