- Preventing costly downtime
Unexpected breakdowns rarely happen at convenient times. A failed motor, seized roller, or worn-out belt can halt production, delay orders, and create costly bottlenecks across your operation. Planned refurbishment allows issues to be detected and resolved before they become failures.
By strategically scheduling work during quieter periods, you can ensure that your system remains operational when it matters most — protecting productivity and maintaining service levels.
- Restoring peak performance
Even when equipment appears to be functioning normally, subtle drops in performance can occur as components wear down such as lineshaft bearings or drive bands. Conveyor speeds may slow, sensors can lose calibration accuracy, or belt alignment can drift, all of which reduce efficiency and throughput over time.
Planned refurbishment gives your system a fresh start. By replacing tired components, upgrading outdated parts, and fine-tuning alignment, you restore your system to near-new performance, ensuring it runs as smoothly and efficiently as the day it was installed.

- Cost-efficiency through proactive care
Reactive maintenance often comes with a double cost at a minimum, the price of emergency repairs and the revenue lost during downtime. Planned refurbishment spreads maintenance costs predictably across the year and allows for smarter budgeting.
By identifying and replacing worn parts early, you prevent minor wear from escalating into major failures. Over time, this approach dramatically reduces total maintenance costs while improving system reliability and energy efficiency.
- Extending equipment lifespan
A well-planned refurbishment can add years of service life to your conveyor or automation system. Rather than facing the high capital cost of full system replacement, refurbishment helps you maximise the return on your existing investment.
Many businesses discover that a strategic refurbishment like upgrading drives, replacing worn rollers, or modernising controls, can deliver performance comparable to a new system at a fraction of the cost and upheaval.
Supporting sustainability goals
Planned refurbishment isn’t just good for your budget, it’s good for the planet. Extending the life of your equipment means less waste, fewer scrapped components, and a smaller environmental footprint. By refurbishing and upgrading existing systems, you reduce the need for full replacements, conserving resources and supporting a more sustainable operation.

How CSL Automation supports planned refurbishment
At CSL Automation, our approach to maintenance goes beyond routine servicing. We work in partnership with our customers to develop a clear, strategic plan for keeping systems in peak condition.
- System audits and assessments:
Our experienced engineers carry out detailed audits to evaluate the current condition of your equipment, identify areas of risk, and prioritise improvement opportunities. - Tailored maintenance schedules:
Every business operates differently — so we design refurbishment and service schedules that align with your production patterns, minimising disruption while maximising results. - Experienced, multi-skilled technicians:
Our engineers are experts in maintaining and refurbishing a wide range of automation and conveyor systems, whether originally supplied by CSL or another provider. - Comprehensive reporting and insights:
After every visit, we provide detailed documentation on the work completed, system condition, and recommendations — ensuring you always have a clear picture of your system’s health.
Invest in the future of your operations
Planned refurbishment isn’t just maintenance, it’s a strategic investment in the long-term reliability and performance of your business. By taking a proactive approach with CSL Automation’s ConveyorCare packages, you can keep your automation and conveyor systems performing at their best, reduce downtime, and secure your operational future.
Don’t wait for breakdowns to dictate your schedule. Take control today.
Contact CSL Automation to discuss your maintenance and refurbishment needs:
[email protected]
01283 55 22 55