Material Handling Across Floors: Spiral, Vertical Lift, or Inclined Belt Conveyor Suitability

Feb 2, 2023

With many different options available on moving products between floors we have put together this guide to help understand the different technologies.

Powered Spiral elevators and lowerators

Spirals have a compact footprint so take up little floor space and ensure products are transported smoothly and in a continuous manner at a controlled rate. As they have a relatively shallow angle of incline, they easily interface with conveyors at both the infeed and outfeed levels for smooth transition of products on and off.

As products feed continuously on and off a spiral, the throughput volumes are high and due to the small amount of moving parts are quiet running and require little maintenance.

Spirals are very flexible and are able to reverse their direction at the press of a button and if supplied in sections, can feed a number of floor levels which is necessary for replenishment/order picking.

Vertical Lifts

Vertical lifts are not dissimilar to goods lifts in as much as they handle a single load at a time instead of a continuous feed on a spiral which means they are used on lower volumes but have the advantage of being able to handle products which need to be kept vertical, (instead of on an incline), can handle heavier weights and larger products such as pallets.

They are very flexible and are able to reverse their direction and can feed a number of floor levels which is necessary for replenishment/order picking. Vertical lifts have a compact footprint so take up little floor space and due to the small amount of moving parts are quiet running and require little maintenance.

Inclined Belt Conveyors

Inclined belt conveyors are probably the simplest and cheapest form of raising/lowering products to/from upper floors or merely to elevate products above head/truck height to keep working areas clear for movement.

When lowerating from a higher level, a powered decline belt will give a controlled descent as opposed to a gravity fed chute which can cause product collision damage and create safety issues if heavier weights are fed down it.

They handle a continuous feed which means they are used on higher volumes but have the advantage of being able to handle a wide range of products which normally cannot run on a roller-based conveyor system.

They are very flexible, are able to reverse their direction and can feed a number of floor levels which is necessary for replenishment/order picking. Inclined belt conveyors take up a larger footprint than a vertical elevator.

Speeds of the belts can vary widely from indexing for batch feeding up to continuous high speed and due to the small amount of moving parts are quiet running and require little maintenance.

Inclined belts come in a wide range of lengths and widths with a selection of belting from smooth wipe down to high grip to suit the products being handled.  

Creating relationships that last

We are proud to have completed installations over more than 25 years for many major organisations. We have forged strong relationships and continue to provide automation solutions through ongoing maintenance or follow-on projects. Constantly working with our customers to meet and exceed their needs.

"I have found working with CSL the ideal partnership, they understood the brief and worked closely with CEF to ensure the design met all of the criteria. The support from start to finish was excellent. The project ran smoothly from start to finish. The system has made our new warehouse very efficient and allowed us to increase the throughput"  

Craig Marks

Divisional Manager, CEF Online

“As this was a new facility it was difficult to visualise the conveyor system prior to the mezzanine floor installation, but CSL provided a detailed 3D drawing which included both the mezzanine and the conveyors which brought clarity to this. The install process was smooth and the end results have allowed us to increase control, flexibility & volumes”

Dan Corrigan

Head of Logistics & Operations Dev, Wiggle

“We have worked with CSL previously and after many years of reliable operation we decided to use CSL again to design, supply and carry out the installation. As with the last system the benefits became almost immediately evident” 

 

Spokesperson

Logistics, NHS

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