Blog
Welcome to the Conveyor Systems Ltd Blog, where we share our passion for conveyor and automation solutions. Here, you’ll find posts brimming with industry insights, technological advancements, and operational efficiency tips. Interested in seeing our work in action? Visit our case studies page for an in-depth look at our projects. For a more visual experience, join us on our YouTube channel where we regularly post informative and engaging content. And, to stay connected with us and our expert network, please follow us on LinkedIn. Dive in and start exploring the future of warehousing and automation with us!
The benefits of Pick to Light
Pick to Light can be a game changer for yor facility when it comes to swift and accurate order picking.
Integrators vs. Manufacturers
When embarking on an automation project, one of the fundamental choices you’ll need to make is between working with an integrator or a manufacturer.
Enhance your 2025 automation strategy: Boost throughput, accuracy, and speed
With 2025 soon to be upon us the pressure on operations managers and directors to increase efficiency has never been higher.
Prepare your systems for a smooth post-peak season with CSL automation’s health check services
As the post-peak season approaches imminently, it’s crucial to ensure that your automation and conveyor systems are in top shape.
How the UK budget’s National Insurance changes impact businesses
With the recent increase in National Insurance contributions, businesses with large manual workforces face higher employment costs. CSL Automation can help
The risks of a broken or damaged conveyor system
We understand that you are constantly seeking ways to improve operational efficiency and reduce costs. So why would you want to invest in automation?
Enhance your 2025 automation strategy
Make sure you’re ready for 2025. Now is a great time to start planning ahead for your automation solutions.
The value of a quality tote in eCommerce operations
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
Choosing New vs. Used conveyor and automation equipment for your warehouse
Seamless coordination between software and hardware is essential to keep operations efficient, accurate, and cost-effective.
The risk of not having automation
Growing expectations for next-day delivery and real-time tracking, make it vital for businesses in to operate more efficiently. Automation can help you keep up with demand.
Conveyor Belts vs. Belt Conveyors – What’s the difference?
What is the the difference between “conveyor belts” and “belt conveyors”? CSL discuss here.
When to implement an automation system in your warehouse.
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
10 Key improvements to be ready for peak season
Preparing your system for the peak season is a comprehensive process that requires careful planning and proactive measures.
Why should you choose CSL Automation?
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
We’re back at the Tomorrow’s Warehouse event October 2nd, Manchester
We’re back at Tomorrow’s Warehouse on the 2nd October. Come and see us on the stand at the Old Trafford Cricket Ground
How singular systems help solve the last or final mile problem
The smooth operation of automation systems is paramount. Any disruption can result in costly downtime and decreased productivity.
10 Key checks to make to be ready for peak season
As the peak season approaches, ensuring that your automation and conveyor systems are operating at maximum efficiency is critical.
A comprehensive guide to electrical service inspections
Our focus is on providing comprehensive inspections and maintenance for your conveyor systems, ensuring that every component functions flawlessly.
The value of mezzanines in a modern facility
Optimising the use of available space is crucial for maintaining efficiency and reducing costs. Installing a mezzanine floor can achieve this.
The benefits of Pick to Light for warehouse operations
The smooth operation of automation systems is paramount. Any disruption can result in costly downtime and decreased productivity.
How automation will improve health and safety of your workforce
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
Keep your systems up and running: What to look for
CSL Automation highlight what sounds and signs to look out for to make sure your system is running smoothly
Comprehensive conveyor servicing by CSL
The smooth operation of automation systems is paramount. Any disruption can result in costly downtime and decreased productivity.
Optimising reverse return logistics with automation and conveyor systems
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
5 Steps to getting your conveyor and automation systems repaired with CSL
Warehouse automation involves the integration of technology and machinery to streamline and optimise various tasks within a warehouse environment.
Should you opt for a DIY approach or call in our CSL engineers? CSL engineers are your best bet for maintaining your automation systems effectively.
Why choose CSL for your automation system maintenance
The smooth operation of automation systems is paramount. Any disruption can result in costly downtime and decreased productivity.
Understanding dimensional weight scales and their role in eCommerce warehouses
Businesses could compete more effectively and significantly boost their bottom line by expanding, adding more production lines or moving to a larger facility.
Legal for trade weighing: Ensuring compliance and accuracy
In eCommerce and logistics operations, accuracy and compliance in weighing shipments are so important. This is where the concept of “Legal for Trade” weighing comes into play.
The importance of commissioning and testing a new conveyor and automation system
Businesses could compete more effectively and significantly boost their bottom line by expanding, adding more production lines or moving to a larger facility.
Boost warehouse efficiency with pallet handling tech
The smooth operation of automation systems is paramount. Any disruption can result in costly downtime and decreased productivity.
Optimising warehouse operations with buffer stores
Buffer stores can improve efficiencies, accuracy in order picking, reduce wasted space in transportation, and ultimately, enhanced customer satisfaction.
Exploring the Versatility of Conveyor Belts: How to Use a Conveyor System
Conveyor belts are invaluable in seamlessly facilitating the movement of goods and materials in various workplaces. From expansive warehouses to bustling e-commerce centres, conveyor systems enhance productivity and streamline operations. But what makes conveyor belts...
Simplifying conveyor selection: A 10-Step guide for Operations Managers
Businesses could compete more effectively and significantly boost their bottom line by expanding, adding more production lines or moving to a larger facility.
The importance of vertical storage
Vertical storage systems are designed to utilise the height of your warehouse, transforming unused vertical space into a valuable storage area
How to prevent conveyor malfunctions from disrupting your business
Businesses could compete more effectively and significantly boost their bottom line by expanding, adding more production lines or moving to a larger facility.
CSL to attend Tomorrow’s Warehouse event on June 20, 2024, at CBS Arena Coventry
CSL AT TOMORROW'S WAREHOUSE EVENT, CBS ARENA - 20th June We are excited to announce that CSL will be attending the Tomorrow's Warehouse event on June 20, 2024, at the CBS Arena in Coventry. This event gives us an excellent opportunity to connect with industry...
A guide to mechanical servicing for conveyor systems
As a key decision in keeping your eCommerce, fulfilment centres or warehouse fully operational you’ll already know that the efficiency of conveyor systems is paramount.
CSL achieves ISO 9001:2015 certification
We are thrilled to announce that CSL Ltd has been awarded the prestigious ISO 9001:2015 certification.
How to automate your warehouse efficiently
Warehouse automation involves the integration of technology and machinery to streamline and optimise various tasks within a warehouse environment.
Navigating conveyor and automation system integration
To ensure a successful integration process, it’s crucial to establish clear user requirements and effectively communicate your needs to potential integrators.
What to consider when implementing an automation system.
CSL discuss 10 top things to consider when looking to implement a conveyor or automation system in your warehouse.
Reducing your carbon footprint with right-sized packing
Lowering your carbon footprint is not just a goal but also a responsibility. CSL offer innovative solutions that can contribute to a greener planet.
The role of automation in 3PL operations
The close collaboration between third-party logistics (3PL) companies and automation integrators has become increasingly vital.
Signs your conveyor systems need attention
At Conveyor Systems Ltd, we understand the critical role these systems play in your business’s success. That’s why we’re here to help you identify the signs that your conveyor and automation systems may need servicing or replacement parts.
The value of service level agreements in maintaining automation systems
CSL understands the vital role that conveyor and automation systems play in your operations. so we offer tailored SLAs to keep your systems running smoothly
Unravelling the mysteries of asset finance
Businesses could compete more effectively and significantly boost their bottom line by expanding, adding more production lines or moving to a larger facility.
Enhancing existing systems with automation solutions
As operations managers navigate the challenges of escalating customer demands and higher throughput, the scalability of existing systems becomes crucial.
A guide to Conveyor System decommissioning and relocation
Moving to a new facility, or simply upgrading your equipment, the decommissioning and relocation of conveyor systems can be a complex and daunting task.
Transforming order picking efficiency with automation
Transform your business with automated order picking and take you organisation to the next level
The hidden costs of “cheap” Conveyor Systems
CSL discuss the hidden costs of ‘cheap’ conveyor and automation systems
Streamlining product and material sortation through automation
Efficient sortation of products and materials stands as a pivotal operation that dictates overall productivity of your business
The Mechanics Behind Pick and Place Robots
With the increasing customer demand for products, businesses are looking to automate processes in an attempt to optimise their production processes and increase throughput. One form of automation that has been implemented in various industries is pick and place...
Financing your conveyor and automation systems
As the demand for efficiency, speed, and accuracy in material handling grows, investing in cutting-edge solutions becomes absolutely essential.
Integrating automation in warehouse planning
It’s essential to consider your automation systems from the outset of planning your warehouse facility
Ensuring peak performance of your conveyor system
Ensuring the continuous performance of your conveyor and automation systems requires proactive maintenance and support.
5 MORE reasons why you should hold spare parts for your conveyor systems
CSL highlight the key questions to ask when looking to partner with an integrator
5 key reasons why you should hold spare parts for your conveyor systems
CSL highlight the key questions to ask when looking to partner with an integrator
Project Update from CSL
We’re pleased to have provided a full turnkey solution to our client including acting as Principal Designer & Contractor and providing full site management with Senior Projects
How do 3PL and eCommerce companies deal with returns?
With an upward trend of consumers returning more items it’s more important than ever for 3PL and eCommerce businesses to have a strategy of how to deal returns
The cost of returns in the UK
Returns have become an everyday challenge for online retailers in the modern world. Conveyor Systems Ltd discuss how automation systems can help you deal with the increasing number of returns eCommerce and 3PL business must now deal with.
The importance of maintenance for your automation system
CSL highlight the key questions to ask when looking to partner with an integrator
Understanding Mass Production – Pros and Cons You Should Consider
From cakes to cars, you have probably bought a product that has been produced using mass production. But how do you know if it is right for your business? In this guide, we delve into the ins and outs of mass production. From the advantages of mass production to the...
5 Essential questions you should ask your integrator
CSL highlight the key questions to ask when looking to partner with an integrator
Decoding Conveyor Belts: Function, types, and applications explained
Conveyor belts are all around us. From supermarkets to the airport, conveyor belts have many different applications and uses that have enhanced the way we live. However, there is more to conveyor belts than just the ones you see on a day to day basis. In this guide,...
Choosing the best solution for your automated systems
CSL discusses the key differences, as well as the advantages, of conveyors, autonomous mobile robots and automated guided vehicles so you can make an informed decision.
CSL explains the key role of an Integrator
CSL, a leader in materials handling solutions, and experienced integrator explains the vital role integrators play in enhancing operational efficiency..
How to automate your operations for maximum impact
In an era where efficiency and speed are key to staying competitive, warehouse automation has become a game-changer for businesses.
Finishing touches on a multi-million pound project with SLS
We’re proud to be putting the finishing touches on this project with SLS in Nottinghamshire.
Unlocking the Basics of Conveyors: Functionality and Common Applications
Learn more about the functions and applications of conveyor systems. Elevate your warehouse with Conveyor Systems by getting in touch with us today.
Roller Conveyor Systems and Their Versatile Applications
Find out what roller conveyor systems are and how they can be applied in industries. Upgrade your facility with Conveyor Systems by contacting us today.
Enhance your system’s performance with CSL’s Conveyor Care package
Safeguard your operations with ConveyorCare packages from Conveyor Systems Ltd. Explore tailored support, essential spare parts, and a 24hr breakdown response to keep your conveyor and automation systems running smoothly. Don’t let downtime impact your business – contact us today!
Keeping Your Systems Running Through Peak Season and Beyond
As Peak Season 2023 approaches, safeguard your operations with ConveyorCare packages from Conveyor Systems Ltd. Explore tailored support, essential spare parts, and a 24hr breakdown response to keep your conveyor and automation systems running smoothly. Don’t let downtime impact your business – contact us today!
Monitoring & Evaluating Ecommerce Peak Periods
In this guide, Darren Needham explores the challenges of peak periods in e-commerce and how businesses can optimise operations using automation and strategic planning. Discover key considerations for post-peak evaluation and actionable insights to enhance efficiency.
Maximising Efficiency and Minimising Downtime: The Key to Seamless E-commerce Operations During Peak Season
In the dynamic world of e-commerce, maintaining optimal conveyor and automation systems is crucial. Discover how Conveyor Systems Ltd’s Conveyor Care packages, available at Bronze, Silver, and Gold levels, provide tailored solutions for businesses of all sizes. From preventive maintenance to swift recovery strategies, ensure your operations stay seamless during peak seasons.
Streamlining Warehouse Operations: The Power of Conveyor Systems
In today's fast-paced business environment, optimising your warehouse operations is crucial for success. That's why we're here to explore the world of warehouse automation and how it can revolutionise your distribution system and warehouse solutions. In a world where...
The Role of Scanning Technology in Modern Ecommerce Automation
Delving deep into the integration of modern barcode scanners in ecommerce automation: benefits, drawbacks, and the increasing role in conveyor systems.
Check-Weighing: Ensuring Accuracy in the Conveyor System
Find out about check-weighing, a vital quality control measure in warehousing and manufacturing. See how CSL’s conveyor system design for 3PL optimises this process for unparalleled accuracy and efficiency.
24V Motorised Roller Conveyors: A Sustainable Powerhouse for Modern Industry
The 24v motorised roller conveyor system is an embodiment of efficiency and eco-consciousness in modern industry. Dive into its transformative features and benefits.
Efficient Installation of a Two-Story Warehouse Mezzanine for Enhanced Automation
In the world of modern warehouse transformations, efficiency and speed are pivotal. This installation of a two-story mezzanine was completed in a mere three weeks.
Green Transition: CSL’s Eco-friendly HQ | Conveyor Systems Ltd
Conveyor Systems Ltd steps into a green future with their brand-new, eco-friendly headquarters. The facility offers improved services and benefits to their customers, while minimally impacting the environment.
Final Preparations before work begins..
Step into the final preparations of our multimillion-pound turnkey project that boasts a large warehouse, an efficient office space, and state-of-the-art conveyor systems.
Amazon Prime Day: A New Peak for E-commerce and the Crucial Role of Automation Systems
Explore how Amazon Prime Day creates a new peak in e-commerce, challenging distribution centres and underlining the importance of effective automation systems and their maintenance.
Boost Your Warehouse Efficiency with Conveyor Systems Ltd – Your Trusted Partner in Automation
Conveyor Systems Ltd specialises in enhancing warehouse efficiency through tailor-made automation and conveyor systems. With over 25 years of industry expertise, we deliver comprehensive solutions – from project conception to continual operation and maintenance.
A Beginners Guide to Considering Warehouse Automation
Conveyor solutions offer significant advantages for distribution centres and warehouses, currently without existing automation, that are seeking to enhance their operations.
The Importance of Planning for Automated Systems in New Warehouse and Distribution Centre Projects
Why partnering with a material handling specialist can ensure success for e-commerce, distribution, and logistics companies.
CSL are attending the inaugural IWLEX Exhibition!
Conveyor Systems Ltd are delighted to be attending IWLEX, a brand-new exhibition at the Telford International Centre on 23 and 24 May 2023.
Planned Preventative Maintenance – PPM
Planned Preventative Maintenance (PPM) is a proactive approach to maintenance that involves scheduling and performing routine inspections, tests, and maintenance tasks on equipment or systems to prevent unexpected failures or malfunctions. The goal of PPM is to identify and address potential problems before they occur, reducing the risk of downtime and ensuring equipment continues to operate at its best.
Choosing a Reliable Conveyor System & Automation Solution Provider For Your Material Handling Needs.
Choosing the best material handling equipment (MHE) supplier is critical to productivity and cost effectiveness across all logistics and manufacturing industries. Whether you are looking for ecommerce fulfilment, sortation, transportation, storage or assembly line production, the quality of your processes depends greatly on the capabilities of your MHE.
The Ultimate Guide to Conveyor Systems: Types, Features & Benefits
This article will help help you understand how a conveyor system can help you or what other automation solutions are available to improve your business’ efficiency and maximise throughput and speed up your processes.
Time to evaluate your Peak Season Fulfilment
After what was hopefully a very successful peak season, it is important to evaluate the elements that went well and identify the areas that need improvements, and to look ahead for the challenges that present itself for 2023/2024.
CSL will be attending the UKWA National Conference 2023
We’re looking forward to attending the UK Warehousing Association National Conference on 7-8 March at the Crowne Plaza, Stratford-upon-Avon.
Material Handling Across Floors: Spiral, Vertical Lift, or Inclined Belt Conveyor Suitability
With many different options available on moving products between floors we have put together this guide to help understand the different technologies.
The Tote bin – the unsung hero in logistics and supply chain!
Plastic tote bins play a crucial role in streamlining conveyor system operations. Their uniform dimensions, coupled with features like stackability and nestability, enhance operational efficiency and effectiveness.
Our New Headquarters – a preview
In what is a milestone year for the company, we’re delighted to have recently moved into our brand new HQ building. We’ll have a longer video tour up soon but check out a brief preview here!
CSL & Wiggle Cycles
Back in 2015 we completed a major installation for cycle and sports retailer Wiggle at their 320,000 sq. ft. fulfilment centre. The system incorporated pick/pack zones over 3 floors, with goods lowered using spiral conveyors and sorted via 12 lanes into 4 dispatch zones for separate carrier collection.
3D Design at Conveyor Systems ltd
3D design and visualisation is a standard component of the CSL process, enabling us to build efficient systems and play real-time animated simulations of processes at work.
CSL & DB Schenker – Case Study Preview
Leading global logisitcs provider DB Schenker commissioned CSL to design and install a new automation system for moving totes up and down a mezzanine at their Tamworth distribution centre.
CSL’s work with TIMCO
After meeting TIMCO at a trade show and hearing their plans for growth following their ongoing success, we set to work on designing and installing a new conveyor and automation system for their national distribution centre in Nantwich, Cheshire.
Automated Packing with the CVP Impack
The CVP Impack from Sparck Technologies, offers fit-to-size auto-packing technology that measures, constructs, tapes, weighs and labels items in one seamless process.
The Works & CSL
CSL were briefed to provide an interfloor pick and pack conveyor system for The Works new distribution centre in Hams Hall, Birmingham.
Three-tier Spiral installed at major eCommerce retailer
A large fashion retailer needed a solution to moving products up and down a three-story mezzanine at their brand new distribution centre
eCommerce – A CSL Specialism!
eCommerce has grown exponentially during our 25 years in business. In fact, we were founded exactly one week before #amazon issued its initial public offering of capital stock on 15th May 1997.
CSL and Morrisons Flowerworld
Designing, installing and maintaining a conveyor and automation system for the preparing, packaging and transporting of fresh flowers in water for Morrisons was a challenge we are especially proud of. A definite case of adhering to the ‘This Way Up’ warning on boxes!
Modula Vertical Storage
Automatic vertical warehouses are a flexible solution for many industrial storage requirements. The Modula S.p.A Lift system houses several product trays, which a central motorised elevator moves from the supporting shelves down to the operator bays for picking and refilling of materials.
A brief look at Pallet Conveyors
Automating the movement of pallets around warehouses and factories has multiple benefits and helps towards a fully automated facility. CSL can design and install both modular and bespoke pallet/stillage handing solutions suitable for moving anything from empty single pallets up to 2 ton loads.
Intralox Conveyor Technology
CSL and Intralox have worked together on some fantastic projects, providing solutions which utilise their ARB (Automated Roller Belt) technology for 90 degree transfers, merges, alignment and more, and DARB (Dual Automated Roller Belt) sortation technology for increased throughput and enabling efficient, gentle, and reliable product handling for applications and areas that more traditional technology cannot support.
CSL at Exhibitions
Looking back at some of the many exhibitions CSL have attended over our 25 year history, from our very first exhibition, Conveyorex in Harrogate, to the many years of attending the IMHX and PPMA shows, as well as Intralogistex and Multimodal.
A brief look at Conveyor Transfers
Any Conveyor System requires fast and efficient redirection of goods, totes and packages, whether for sortation or simply negotiating changes in direction. Belt Transfers and High Speed Diverts achieve this efficiently, without turning or disturbing items in transit, as demonstrated with Interroll Group systems here.
Qimarox Vertical Conveyors – a brief look
Take a look at Qimarox Vertical Conveyors, providing safe transit between multiple floors for a range of goods from small items to pallets, including vertical and buffer storage
Spiral Conveyors: Design, Manufacturing and Installation
One of our most interesting and efficient solutions for multi-level automation are spiral conveyors. Occupying a small footprint and able to elevate items more than 60ft/20m, spirals are able to transform your warehouse and processes.
Automated Mobile Robots (AMRs) a brief look
A clever synergy between hardware and software, Autonomous Mobile Robots (AMR) can carry out both simple and complex movements of products reducing time consuming and costly operator movements. CSL are proud to work with Wise Robotics to advise and integrate AMR into your automation systems
Our work with CEF – a 25 second preview!
This week we’re looking back at Phase 1 of a large installation at a 100,000sq ft National eCommerce Fulfilment Centre for City Electrical Factors, a customer we’re proud to continue to work with.
Conveyor Systems – A Brief Look
The core of our business is of course, conveyors! We design, install and maintain traditional belt conveyors as well as powered, motorised and gravity roller conveyor systems, keeping your products moving 24/7.
Roller Conveyor vs Belt Conveyor: What is the Difference?
Choosing the right conveyor system is crucial when optimising your material handling processes. Two of the most common types are roller and belt conveyors, each with unique advantages and applications. Understanding the key differences between these systems can help...
What is a Conveyor Belt? | Your Guide to Conveyor Belts
convey /kənˈveɪ/ verb transport or carry to a place. "pipes were laid to convey water to the house" Why you might not actually need a 'conveyor belt'. The term ‘conveyor belt’ is often used to describe what is actually a conveyor system. Conveyor systems are used in...
Toolbank and Conveyor Systems Limited
Our successful project with Toolbank. Part 5 of our 25 for 25 Series.
CSL & INGRAM Micro – case study preview
Take a look back at an Interfloor Conveyor System for Ingram Micro, who required a solution to streamline the packing and dispatch element of their Daventry operation and utilise space with a brand-new 3 tier mezzanine.
Mezzanines – a brief look at our solutions
Part 7 of our 25 for 25 series, celebrating 25 years in business.
How to reduce storage footprint with spiral conveyors
Spiral conveyors are used in warehouses and manufacturing facilities that have multiple floors to raise or lower products. Often considered a flexible and cost effective solution, they are popular within 3PLs, retail facilities, and factory sites.
CSL attend Multimodal 2022
CSL were delighted to exhibit at Multimodal 2022. Since 2008, Multimodal has been successfully building a supply chain and logistics community of shippers, retailers, manufacturers, wholesalers, importers and exporters and the suppliers who support them. Multimodal...
Conveyor Belts Explained: From Manufacturing to Maintenance
Conveyor belts are integral components of contemporary industrial and manufacturing processes, serving as versatile and efficient mechanisms for the automated transportation of goods and materials. These systems consist of a continuous loop of robust material,...
Creating relationships that last
We are proud to have completed installations for many major organisations, forging strong relationships and continuing to provide automation solutions through ongoing maintenance and follow-on projects. Our valued customers’ trust in CSL to meet and exceed their needs.
"I have found working with CSL the ideal partnership, they understood the brief and worked closely with CEF to ensure the design met all of the criteria. The support from start to finish was excellent. The project ran smoothly from start to finish. The system has made our new warehouse very efficient and allowed us to increase the throughput"
“As this was a new facility it was difficult to visualise the conveyor system prior to the mezzanine floor installation, but CSL provided a detailed 3D drawing which included both the mezzanine and the conveyors which brought clarity to this. The install process was smooth and the end results have allowed us to increase control, flexibility & volumes”
“We have worked with CSL previously and after many years of reliable operation we decided to use CSL again to design, supply and carry out the installation. As with the last system the benefits became almost immediately evident”